Automated visual inspection machines and automatic measuring devices are no longer a secret as heroes in modern manufacturing lines. However, today’s topic revolves around how these heroes automate daily inspections and ensure product quality. Specifically, let’s delve into the automated position detection and counting systems.
Imagine this: a product tray containing seven product boxes appears before you. This tray, with dimensions of approximately 41cm in length and 23cm in width, made of a material with moderate reflectivity, seems tailor-made for inspection purposes. However, the challenge arises here. Each product on this tray must be inspected to ensure it is not placed in reverse, oriented correctly, and fits within its designated mold. Manual confirmation for each item is outdated! Enter the automated position detection and counting systems.
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This system utilizes both a microscope and AI software to capture test photos with a camera and analyze them. It outputs OK/NG results at a speed of approximately 1 second per item. The allure of this system lies not only in its speed but also in its ability to accurately count the number of products on the tray and not overlook any products that do not meet specifications. Furthermore, with a minimal computer configuration consisting of at least a Core i5 Gen 10 CPU, 8GB of RAM, and an RTX 3060 GPU, it can execute this advanced inspection.
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However, to conduct the most objective evaluation, it is necessary to obtain product samples under the conditions of the production line and conduct model training. Also, ensuring uniform lighting conditions and avoiding direct light on the tray are essential considerations.
Now, have you been made aware of how automated visual inspection machines and automatic measuring devices are evolving day by day? Of course, while there may be a slight exaggeration in this narrative, the evolution of actual inspection systems is truly remarkable. If you are interested in the heroes who safeguard product quality, please do visit our website. Surely, there are bound to be new discoveries awaiting you.
