About dendrite arm spacing measurement (DAS measurement)

DAS測定について1

 

 

1. What is dendrite arm paging?
Dendrite arm spacing is a measurement method used to evaluate the structure of aluminum alloys.

A dendrite is a dendrite formed by solidified metal crystals.

The primary arm of the main axis and the secondary arms that develop on the sides of this arm are observed in a dendritic shape.

Measuring the distance between the centers of the arms provides an indicator of the density and shape of the dendrite.

This is affected by the estimation of the solidification rate and cooling rate of the metal, and the distribution of crystal precipitates.

 

Measuring the dendrite arm spacing reveals the quality and mechanical properties of the casting.

In recent years, it has become a very important test.

 

2. How to measure dendrite arm spacing

 

Pretreatment is performed in the same manner as general metal structure observation, and it can be performed using a microscope image.

 

The main steps of pretreatment are:

① Cutting
②Resin embedding
③Polishing
④Mirror finish
⑤Etching treatment with chemicals
⑥Washing with water
⑦Remove moisture with a hair dryer

 

The pretreatment process alone requires considerable effort and time.

 

After the pretreatment mentioned above, the dendrite arm spacing is measured using a microscope or microscope image.

 

There are two ways to measure dendrite arm spacing:

 

・Quadratic branch method

・Intersection method

 

The quadratic branch method is a method of selecting areas where quadratic arms are aligned and finding the average value of the intervals.

 

The intersection line method is a method used when it is difficult to select aligned secondary arms in a structure consisting of granular crystals with little directionality.It is a method that is used when it is difficult to select aligned secondary arms. This is a method to calculate.

 

It takes a lot of effort and time for humans to perform these measurement operations in analog form.

 

Therefore, this time we will introduce an efficient method for measuring dendrite arm spacing using the software below.

 

3. How to efficiently measure dendrite arm spacing using software

We will introduce how to efficiently measure using “Image analysis software WinROOF Material Option”.

This software allows you to calculate measurement results using the “quadratic branch method” of the methods described above.

 

Our microscope cameras are compatible with this “image analysis software WinROOF material option” and can perform measurements in live images.

(Of course, it is also possible to load multiple images taken in advance.)

 

Step 1
Open the dendrite arm spacing measurement screen and load the image.

This measurement is typically performed on multiple fields of view (images).

 

DAS測定について2

 

Step 2

On the loaded image, use the mouse to set the “measurement line” (inside the yellow frame in the figure below) at the location of the arm group where arm paging measurement will be performed.

Specify the boundary of the secondary arm as the intersection on the set measurement line.

 

 

DAS測定について3

 

Step 3

Click on the boundary between the measurement line and the secondary arm to add an intersection point. (With automatic intersection detection function)

 

DAS測定について4

 

 

Step 4
Once you have specified the intersection point for one arm group, repeat the process of setting the measurement line and specifying the intersection point for other arm groups within the field of view.

Measurement information is updated on the screen in real time, allowing you to check the current arm paging value, etc. Specify a sufficient number of intersection points while switching images (field of view).

 

DAS測定について5

 

DAS測定について6

 

supplement
Measurement results can also be transferred to Excel.

 

DAS測定について7

 

 

4. summary

 

Inspections that require specialized expertise, such as dendrite arm spacing measurements (DAS measurements), are performed visually by skilled personnel, who spend a lot of time on them.

 

By installing this software,

・Short testing time by reducing testing burden
・Standardization of inspection
・Improving the vulgarization of testing
This leads to considerable efficiency gains.

It is also possible to output a report showing the evaluation results, making reporting the results smooth.

 

 

 

For the “image analysis software” used this time, please see the product page below.

 

Product Inquiry phone028-3911-2006

Specification

General Specification

Camera

Lens

Lighting

Feature of the pre-installed software for Simplified Measurement

soft_img

  • Observe live video
  •     
  • Simultaneous display of live image and save screen
  • Save the still image (JPEG, BMP)
  • Pause the observed image (Freeze Function)
  • Measure the distance between two points
  • Supported OS: WindowsXP, Vista, 7, 8 and 10 (Compatible with 32bit and 64bit)
  • * Saving and reading calibrated data while measure

Glass scale for the calibrations is option.

A powerful measuring software MeasurePRO

MeasurePRO

A measuring software developed by our company.
Able to display multiple crosslines, grids, saved thumbnails and comments. Can export the data to Excel.

  • Measuring types

    [Distance between 2 points]
    [3 Points Angle]
    [4 Points Angle]
    [Diameter]
    [Distance between 2 circles]
    [Perpendicular line]
    [Area]

  • Features

    ・Export to excel
    ・Show multiple crosslines
    ・X, Y axis scales
    ・Show grid lines
    ・Display both saved image and live image on separate screens
    ・Insert comments

MeasurePRO-Ex

MeasurePRO-Ex

Measuring software with focus stacking function

Standard accessories are two glass scales for calibration (GS - 0.2, GS - 0.5).

Measure easily on the screen.

  • Measuring types

    [Distance between 2 points]
    [3 Points Angle]
    [4 Points Angle]
    [Diameter]
    [Distance between 2 circles]
    [Perpendicular line]
    [Area]

  • Features

    ・Focus stacking function

The powerful MeasurePRO and the function-rich MeasurePRO-Ex measurement software comparison

 ・Please refer to the table below for the availability of the functions you need

  MeasurePRO-Ex MeasurePRO
Measure distance between 2 points
Focus stacking
Export to excel
Show thumbnails
Adjust screen magnification
Display crossline Multiple Multiple
Display grids
Display X, Y axis scales
Supports Windows XP、Vista、7、8 and 10 (32bit・64bit)

Inquire about this product

phone028-3911-2006

Business hour: 08:00 - 17:00
Closed on weekends & public holidays